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In 1996 gasoline direct injection reappeared in the automotive market. Mitsubishi was the first with a GDI engine in the Japanese market with its Galant/Legnum's 4G93 1.8 L inline-four.[5] It was subsequently brought to Europe in 1997 in the Carisma,[6] although Europe's then high-sulphur unleaded fuel led to emissions problems, and fuel efficiency was less than expected.[7] It also developed the first six cylinder GDI powerplant, the 6G74 3.5 L V6, in 1997.[8] Mitsubishi applied this technology widely, producing over one million GDI engines in four families by 2001.[9]
In 1997 Nissan released the Leopard featuring the VQ30DD equipped with direct injection.[10]
In 1998, Toyota's D4 direct injection system first appeared on various Japanese market vehicles equipped with the SZ and NZ engines.[11][12][13] Toyota later introduced its D4 system to European markets with the 1AZ-FSE engine found in the 2001 Avensis.[14] and US markets in 2005 with the 3GR-FSE engine found in the Lexus GS 300. Toyota's 2GR-FSE V6 uses a more advanced direct injection system, which combines both direct and indirect injection using two fuel injectors per cylinder, a traditional port fuel injector (low pressure) and a direct fuel injector (high pressure) in a system known as D4-S.[15]
In 1999, Renault introduced the 2.0 IDE (Injection Direct Essence),[16] first on the Megane. Rather than following the lean burn approach, Renault's design uses high ratios of exhaust gas recirculation to improve economy at low engine loads, with direct injection allowing the fuel to be concentrated around the spark.[17] Later gasoline direct injection engines have been tuned and marketed for their high performance as well as increased fuel efficiency. PSA Peugeot Citroën, Hyundai and Volvo licensed Mitsubishi's GDI technology in 1999.[18][19] Although other companies have since developed gasoline direct injection engines, the acronym 'GDI' (with an uppercase final "I") remains a registered trademark of Mitsubishi Motors.[20]
In 2000, the Volkswagen Group introduced its gasoline direct injection engine in the Volkswagen Lupo, a 1.4 litre inline-four unit, under the product name "Fuel Stratified Injection" (FSI). The technology was adapted from Audi's Le Mans prototype race car R8. Volkswagen Group marques use direct injection in its 2.0 L FSI turbocharged and naturally-aspirated four-cylinder engines. Later, a 2.0 litre inline-four unit was introduced in the model year 2003 Audi A4. PSA Peugeot Citroën introduced its first GDi (HPi) engine in 2000 in the Citroën C5 and Peugeot 406. It was a 2.0-liter 16-valve EW10 D unit with 140 hp (104 kW), the system was licensed from Mitsubishi.[18]
In 2001, Ford introduced its first European Ford engine to use direct injection technology, badged SCi (Smart Charge injection) for Direct-Injection-Spark-Ignition (DISI).[21] The range will include some turbocharged derivatives, including the 1.1-litre, three-cylinder turbocharged unit showcased at the 2002 Geneva Show.[21] This new 1.8-litre Duratec SCi naturally aspirated engine made its production debut in the Ford Mondeo in 2003.[21]
In 2002, the Alfa Romeo 156 with a direct-injection engine, the JTS (Jet Thrust Stoichiometric) went on sale[22] and today the technology is used on almost every Alfa Romeo engine.
In 2003, BMW introduced a low-pressure gasoline direct injection N73 V12.[23] This initial BMW setup could not enter lean-burn mode, but the company introduced its second-generation High Precision Injection (HPI) system on the updated N52 straight-6 in 2006 which used high-pressure injectors.[24] This system surpasses many others with a wider envelope of lean-burn time, increasing overall efficiency.[25] PSA is cooperating with BMW on a new line of engines which made its first appearance in the 2007 MINI Cooper S. Honda released their own direct injection system on the Stream sold in Japan.[26] Honda's fuel injector is placed directly atop the cylinder at a 90 degree angle rather than a slanted angle.[26]
Since 2004, General Motors has released three such direct injected engines: in 2004, a 155 hp (116 kW) version of the 2.2 L Ecotec used in the Opel/Vauxhall Vectra and Signum in 2005, a 2.0 L turbocharged Ecotec for the new Opel GT, Pontiac Solstice GXP, and the Saturn Sky Red Line, in 2007 the same engine was used in the Super Sport versions of the Chevrolet Cobalt and the HHR. Also in 2007, the 3.6 L LLT became available in the redesigned Cadillac CTS and STS. The 3.6 L was added to the 2009 model GMC Acadia, Chevrolet Traverse, Saturn Outlook, Buick Enclave and the 2010 Chevy Camaro. In 2004 Isuzu produced the first GDi engine sold in a mainstream American vehicle, standard on the 2004 Axiom and optional on the 2004 Rodeo. Isuzu claimed the benefit of GDi is that the vaporizing fuel has a cooling effect, allowing a higher compression ratio (10.3:1 versus 9.1:1) that boosts output by 20 hp (15 kW), and that 0-to-60 mph times drop from 8.9 to just 7.5 seconds, with the quarter-mile being cut from 16.5 to 15.8 seconds.[27]
In 2005, Mazda began to use their own version of direct-injection in the Mazdaspeed6 and later on the CX-7 sport-utility, and the new Mazdaspeed3 in the US and European market. It is referred to as Direct Injection Spark Ignition (DISI).
In 2006, BMW released the new N54 twin-turbo-charged direct injection inline-six engine for its 335i Coupe and later for the 335i Sedan, 535i series and the 135i models.[28][29] Mercedes-Benz released its direct injection system (Charged Gasoline Injection, or "CGI") on the CLS 350 CGI featuring common rail, piezo-electric direct fuel injectors. The CLS 350 CGI offers 292 BHP versus 272 BHP for the CLS 350, with reduced carbon dioxide emissions and improved fuel economy.[30]
In 2007, Ford introduced its new Ford EcoBoost engine technology designed for a range of global vehicles (from small cars to large trucks). The engine first appeared in the 2007 Lincoln MKR Concept under the name TwinForce.[31] The new global EcoBoost family of 4-cylinder and 6-cylinder engines features turbocharging and direct injection technology (GTDI - Gasoline Turbocharged Direct Injection).[31] A 2.0-litre version was unveiled in the 2008 Ford Explorer America Concept.[31]
In 2008, BMW released the X6 xDrive50i equipped with a direct injected twin turbo N63 V8 engine.[32]
In 2009, Ferrari began selling the front-engine California with a direct injection system, and announced that its new 458 Italia car will also feature a direct injection system, a first for Ferrari mid-rear engine setups.[33] Porsche also began selling the 997 and Cayman equipped with direct injection. Ford produced the new generation Taurus SHO and Flex with a 3.5 L twin-turbo EcoBoost V-6 with direct injection.[34] Holden has also added two direct injection engines as standard on the V6 variant Commodore's under the name of SIDI or Spark Ignition Direct Injection.[citation needed] The Infiniti Essence concept car is powered by a direct injected twin turbo V6.[35] The Jaguar Land Rover AJ-V8 Gen III 5.0-litre engine (introduced in August 2009 for the 2010 model year) features spray-guided direct injection.
In 2010 Infiniti will produce the M56 which includes DI.[citation needed]
Also in 2010: Motus Motorcycles is developing, with Katech Engines, a direct-injected V4 engine named the KMV4 as the powertrain for their MST motorcycles. [36]
2010: Hyundai Sonata 2011 model will come with GDI engines, based on previous GDi technology from Mitsubishi.
[edit] In two-stroke engines
The benefits of direct injection are even more pronounced in two-stroke engines, because it eliminates much of the pollution they cause. In conventional two-strokes, the exhaust and intake ports are both open at the same time, at the bottom of the piston stroke. A large portion of the fuel/air mixture entering the cylinder from the crankcase through the intake ports goes directly out, unburned, through the exhaust port. With direct injection, only air comes from the crankcase, and fuel is not injected until the piston rises and all ports are closed.
Two types of GDi are used in two-strokes: low-pressure air-assisted, and high pressure. The former, developed by Orbital Engine Corporation of Australia (now Orbital Corporation) injects a mixture of fuel and compressed air into the combustion chamber. When the air expands it atomizes the fuel. The Orbital system is used in motor scooters manufactured by Aprilia, Piaggio, Peugeot and Kymco, in outboard motors manufactured by Mercury and Tohatsu, and in personal watercraft manufactured by Bombardier Recreational Products (BRP).
In the early 1990s, Ficht GmbH of Kirchseeon, Germany developed a high-pressure direct injector for use with two stroke engines. Outboard Marine Corporation (OMC) licensed the technology in 1995 and introduced it on a production outboard engine in 1996.[37][38] OMC purchased a controlling interest in Ficht in 1998.[39] Beset by extensive warranty claims for its Ficht outboards and prior and concurrent management-financial problems, OMC declared bankruptcy in December 2000 and the engine manufacturing portion and brands (Evinrude Outboard Motors and Johnson Outboards), including the Ficht technology, were purchased by BRP in 2001.[40][41]
Evinrude introduced the E-Tec system, an improvement to the Ficht fuel injection, in 2003, based on U.S. patent 6,398,511. In 2004, Evinrude received the EPA Clean Air Excellence Award for their outboards utilizing the E-Tec system.[42] The E-Tec system has recently also been adapted for use in performance two-stroke snowmobiles.
Yamaha also has a high-pressure direct injection (HPDI) system for two-stroke outboards. It differs from the Ficht/E-Tec and Orbital direct injection systems because it uses a separate, belt driven, high pressure, mechanical fuel pump to generate the pressure necessary for injection in a closed chamber. This is similar to most current 4-stroke automotive designs.
EnviroFit, a non-profit corporation sponsored by Colorado State University, has developed direct injection retrofit kits for two-stroke motorcycles in a project to reduce air pollution in Southeast Asia, using technology developed by Orbital Corporation of Australia.[43] The World Health Organization says air pollution in Southeast Asia and the Pacific causes 537,000 premature deaths each year. The 100-million two-stroke taxis and motorcycles in that part of the world are a major cause. |
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